Build your own HAL9000 from scratch materials (日本語ページ

”I am sorry I'm afraid I can't do that" it's a famous talk by HAL9000

Pigeon blood red Camera eye looks something beyond our exsistance.

It is one of the most impressing icon of 2001 Space Odyssey however.

I love this panel and searched the net to find if there is any available.

What I found is a regin kit which I have to paint metaric portion to make them

look real metal, which is not my expertise.

So I have decided to make it from scratch materials. It looks rather easy since it is

build with a plate, alminum edge, panching metal net and a dome.

For those who do not want to sped much time, here is the paper craft site.

http://cyberdrone.deviantart.com/art/Cubee-HAL9000-135038038

MATERIALS LIST

I chosed acrylic plate as the base, it is easy to get and easy to cut and bond firmly using dedicated cement. Panel is covered with two kinds of panching metal nets, one is located at the bottom, in silver and with bigger holes. The other covers upper part of the panel around the eye and has smaller pitch of holes and in black. The dome might be hard to find, but I could salvage it from a junk survey camera. Iwas not expected the hardest part to get was the metal ring aroud the eye. I visited many shops to find the material which might be converted to the ring. Finaly I found alminum air duct outlet for this.

There is no real function for the panel except it has speaker to play MP3 sounds maybe and dark red light. It is not a fun to make just another wall poster next to the playmete of the month and I had installed human sensor in it. It senses when you move in front of the panel and lits small LED at the center of the eye and trip a small relay which could be used to trigger a sound device to talk "Good morning Dave" or whatever. Sound recognition and Artificial Intelligent is most wanted function as I can communicate with PC as I talked to HAL9000. Unfortunately 'Siri' one of the most advanced voice recognition system to date for afordable price is still a kind of funny toy.

Anyway I can think about the software part after I finished the hardware part.

Let's start a voyage to deep space! 

Panel

Here is alimnum channels (sticks) for the trim of the panel and acrylic stick which holds the channels.

 

Two kinds of panched alminum plates for front panels.

A junk survey camera I bought for $5 months ago at Akihabara.

 

What I needed was the acrylic dome at the left bottom. Still it is much cheaper than new acrylic dome.

 

This was the hardest part to find, an aliminum air duct which will be the ring around eye. I use only small top portion to make the ring while it costs me $20!

 

I also considered to use the outer ring of this. This is $1.50 cheap. But above looks better.

 

Click it for lifesize picture I used. You can download and print it to measure actual size. Please note that there seems to exists several versions of this kind of panels in the movie, some are longer (taller) than this. I chose this because I like it.

The alminum trims are 5mm width.

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MAKING THE PANEL

The panel is made of 3mm thick acrylic board. It has three holes for Speaker, Light bulb and human sensor. 5mm acrylic sticks are bonded around the base plate using dedicated bond to hold trims.

Acrylic base plate in front and cut channels are behind.

Spekare holder made of acrylic board and sticks.

 

Since standard size hole saw does not match to the size of the speaker, I used this free size hole saw. It is a dangerous tool because the wide blade rotates very fast and makes the board rotating too. I suppose this was designed for Drill Press and not to be used with handheld tool which I did.

3mm square small stick is shaped into a circle and glued around the speaker to set it in position. Gas range fire in distant is used to make the stick soft.

 

The speaker is fixed. Rear plate is bonded and fixed with 3mm bolts and nats to ensure it does not apart from. Beads of Hot Glue are applied to make sure the speaker is in position.

Black paper with speaker hole is pasted to avoid the light through panching net.

 

I picked up one of the best picture of HAL9000 logo on the net then resize it to fit to my HAL. This is a part of the lifesize picture found above.

I examined carefully the movie and pictures and decided to make base plate look like made of diecast. I used Tamiya's plastic 1mm thick board and 1mm square sticks to make it and painted in white after I removed all bonding lines from the surface using water sand paper.

 

The top of the alminum duct wais cut to make the ring with mini router saw. And course sandpaper made the surface to have the touch of tool marks. I am not one hundred percent satisfied with the result but it will do, I hope.

 

The parts made except eye were laid out to see if they fits properly. Yes they do very well. Logo plate is attached to panching net with double sided tape and a pair of short 1.1mm screws from the behind.

 

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THE EYE

I examined the movie and knew that the red camera eye is not a half sphere but low dome.

It is in red and there is dark gradation toward the edge. It also has a small Yellow dot at the center.

I painted the inside of the dome with clear red paint for plastic models.

Layers of the paint made the dark and still transparent pigeon blood red which I wanted.

As the light source I tried LED but it's beam did not match.

I tested small 12V bulb instead. It is much better than LED as the light is distributed to all directions.

But still I can see the bulb's filament through the dome. It also does not give gradation at all.

To solve the problems I placed a polyurethane form inside of the dome and paint it's inside with shading black.

It works, light is distributed evenly and gives perfect gradation by adjusting the position of the bulb.

I put an LED at the center of the form. Since yellow LED could not see through red paint,

I used green LED instead. It does not look yellow nor green but it is distinguished from the color around.

 

Inside of the dome was painted with layers of clear red plastic model paint to make it dark red.

Painted dome and the ring.

Polyurethane form is placed inside of the dome to distributes the light evenly and gives guradation.

Small bulb is fixed using a piece of Polyurethane form bonded on the base plate so that the bulb position can be adjusted.

 

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THE HUMAN SENSOR

This is the only high-tech device built in at this point.

I obtained a kit sold at Akihabara which is consist of IR detector, Lens and parts for the circuit.

It does sense the MOVE of human. It does not sense you if you are still, only when you move

in the sensing area it trips a relay and lit LED. I connected eye LED to this circuit and

if you stand in front of it, it lits LED for a second and you hear a click of relay.

At this point I am not decided the use of relay yet.

 

Human sensor kit for $20. You can find similar kit at Digi-Key or some other web shops.

 

The sensor was attached to base platel with four bolts. The sensor is going to be covered by panching metal net, but it does not have recognizable effect to the sensor.

   

 

 

THE FINISH MODEL

Finaly the whole panel is assembled and working (in part.)

When you stand in front of your HAL9000 communication panel, it lits small LED to greet you.

That's it for now, the future expansion will be done by software part.

 

I estimated such a simple project may take a day. Reality was, I made mistakes to paint and had to repaint them, I also faced other problems as you expect on any projects and it was ended as three days project.

Now it is the time to decide where it should be placed. I do not want to set it to my house's front door, it does not look cool doing that and this device is not water proof anyway. I also declined to make new PC with it as front panel, it may look a cheap computer made in xxxxx.

Maybe it will be placed at my room's wall, no fun?

 

This is the picture with bulb lits. After I adjusted the position of the bulb gradation looks much better and real, I hate red paint is uneven orz

 

 

 

 

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